Description :
Group : Single Machinery
  1. Mixer:
  • The material in contact with the dough is made of stainless steel.
  • The capacity of the mixer is 150 kg of flour.
  • It is based on the spining mixing system.
  • Equipped with a 7.5 hp engine.
  1. Automatic slicer:
  • It works with a compressed air system (pneumatics).
  • Equipped with a stainless steel tank with a capacity of 50 kg of dough.
  • The tank is equipped with blades to move the dough and empty it of air.
  • The blades are made of food stainless steel.
  • The tank is equipped with a half-horse movement to move the blades.
  • The tank is designed to be easy to open and close to ensure easy cleaning of the slicer.
  • Equipped with a basin made of food stainless steel.
  • It is equipped with two (2) snails made of aluminum or stainless steel.
  • The snail engine has a capacity of 1 hp.
  • Equipped with a horn designed in a modern way to change cutting bracelets of all sizes and made of food polyamide.
  • Equipped with small and large cuffs.
  • The cutter is equipped with knives for cutting dough and made of food stainless steel.
  • The knives are equipped with drums and a German-made air set.
  • Equipped with optical sensors made in Europe.
  • The slicer is equipped with an electronic digital scale to electronically control the weight of the piece in addition to manual control.
  • The dough is transported on scraping made of a special material for transporting foodstuffs and prevents the dough from sticking to the skimming during transportation.
  • The dough during transportation is pressed through a candied cylinder with a material made of food felt.
  • The cylinder is equipped with a horsepower engine.
  • The cylinder is equipped with a flour spray.
  • The slicer is equipped with an external weighing device in order to determine the weight of the desired piece of dough.
  • The slicer serves to cut dough pellets from a weight of 50 to 180 g.
  • The slicer is equipped with a control panel to control the slicer and pre-fermator.
  • Speed control is carried out by inverter.
  1. Pre-shredder fermenter:
  • Consists of 5 layers of food felt belts.
  • The length of the fermented is 500 cm.
  • The width of the skimming is 45 cm.
  • The fermenter is equipped on both sides with fiber class doors mounted on aluminum rails and closed from the top to ensure the quality of fermentation.
  • Equipped with a 3 HP motor.
  • Brewing time can be controlled from 5 to 20 minutes as needed through Inverter.
  1. Automated Chip:

It consists of 3 stages:

  • Initial slavery stage:
  • The dough pellets are transferred from the primary fermenter to the foil by means of a special belt made of food felt and equipped with a flour spray.
  • The dough pellets during transportation are pressed through a candied cylinder with a material made from food felt.
  • The cylinder is equipped with 2 flour sprays.
  • Equipped with cylinders painted with hard chrome.
  • The length of the cylinder is 50 cm.
  • Equipped with a 1 HP motor.
  • The stage of shifting the direction of the loaf:
  • The loaf is transferred from the initial parchment stage to the final parchment stage by means of a belt made of food polyester by means of air cylinders and light sensors.
  • It is equipped with an electronic digital screen to control the thickness and diameter of the loaf and also can be controlled manually.
  • The foil is equipped with special brushes to evenly distribute the amount of flour on the loaf.
  • The process of pushing the loaf from the first stage to the second stage is done through a stand made of food stainless steel material to facilitate the transfer of the loaf gently to the final stage and reduce weight from the baston in order to maintain the shelf life of the baston.
  • Final Slavery Stage:
  • It consists of a celtrine with a length of 80 cm and plated with hard chrome.
  • Equipped with a 1.5 hp motor.
  • The chip is equipped with a control panel that controls the speed of the wafer and the final fermenter via inverter.
  1. Fermented Final Parchment:
  • It consists of 15 layers of conveyor belts.
  • The length of the fermented is 800 cm.
  • The width of the skimming is 80 cm.
  • The belts are equipped at the end with rollers to facilitate the transfer of dough from one layer to another.
  • The fermenter is equipped on both sides with doors made of fiber class, mounted on aluminum rails and closed from the top, in order to ensure the quality of fermentation.
  • The fermenter is equipped with 2 fans for operation when necessary.
  • The fermenter is equipped with a 3 HP motor.
  • Brewing time can be controlled from 6 to 20 minutes as needed through Inverter.
  1. Fire House (oven):
  • The length of the fire house is 530 cm.
  • Width 170 cm.
  • The height is 180 cm.
  • Equipped with a belt 80 cm wide.
  • The thickness of the belt blades is 5 mm.
  • The inside of the oven is built using high-quality stones specially manufactured to withstand high temperatures up to 1000°C.
  • The oven is insulated using a glass insulation with a thickness of 38 cm on both sides in order to ensure fuel consumption savings and reduce the percentage of heat leakage to the external medium.
  • The fire house (oven) is equipped with a heat reader.
  • Equipped with a 3 hp motor.
  • Equipped with a speed control panel.
  • The loaf is transferred from the oven to the cooling belts through a conveyor belt specially manufactured to withstand high heat.
  1. Cooling belts:
  • Conveyor belt length 68 m.
  • The width of the belt is 80 cm.
  • Made of special plastic material to withstand friction and hot loaf.
  1. Furnace accessories:
  • 2 dough relief box.
  • Spare parts box for consumable parts.
  • 500-liter air compressor.
  • 150 kg dough bowl made of 4 food stainless steel.
  • 5 layer trolleys with a length of 150 cm and a width of 80 cm to cool the bread after filling 5 times.
  1. Line productivity:
  • The diameter of the loaf that can be produced on this line is from 15 to 42 cm and in different thicknesses depending on the request.
  • The average production per hour is 5500 loaves on average at a loaf thickness starting from 1 mm.
  1. Production Line Cutting Details:
  • All engines are Turkish industry.
  • All electrical parts are made in Europe.
  • All air parts are German made.
  • The total electrical power in the production line is 40 kW.
  • Electrical feeding 380 volts.
  • Gas consumption is 35 cubic meters per hour.
  • Diesel consumption is 30 liters per hour
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